Additure delivers more than just components:
we deliver trust, transparency and a commitment to quality, all underpinned by our extensive knowledge and manufacturing experience.
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Achieving Net Zero by 2050 is a colossal challenge for the Aerospace industry, with OEMs and the supply chain tiers sharing some common and unique challenges.
These stringent targets have pushed OEMs to think differently around propulsion design and manufacturing.
Many OEMs are investigating and committing to electrification and the adoption of hydrogen propulsion; this has created the need to think differently. Additive Manufacturing is a key enabler to meeting these targets.
The need for technological change in the aerospace industry has led manufacturers to seek parts with significant performance improvements. Optimisation, weight reduction and design freedom are increasingly critical for parts used in the skies and space – we can provide this with our traceable and accredited AM solutions.
Development timelines are also condensed, with milestone design and manufacturing events determining the critical path. Additive Manufacturing allows this critical path to be relaxed and provides the potential to move away from programme milestones such as forging and casting supply.
Metal AM parts can offer significant performance benefits while still meeting the quality requirements for end-use components. If you’re looking to explore the use of AM for optimised Aersopace parts, our services could provide this opportunity.
High-performance motorsport continues to pioneer additive manufacturing applications and adoption.
Challenges around performance, lightweighting, thermal efficiency, and packaging can all be solved using metal additive manufacturing. Further to this, development cycles are short, and AM allows the iterative design process to be executed quickly with feedback loops that provide step changes against customer requirements.
We work with our motorsport partners to ‘think differently’ and be unconstrained regarding design optimisation and how this translates to the manufacturing process. This is all underpinned by traditional manufacturing knowledge, as typically there will be heat treatments, post machining and other finishing operations.
With reduced cycle times via conformally cooled molds, molds and dies were among the first products to be optimised for LPBF.
For homogenised cooling rates, LPBF can manufacture complex cooling channels close to the surface of molds.
You can also iterate design cycles quickly by utilising AM for rapid prototyping of tooling.
Globally, we are seeing more emphasis placed on defence supply chains, while new technologies are rolled out quicker than ever.
The adoption of new technologies, such as hypersonics, is enabled by additive manufacturing. The ability to consolidate parts in lightweight, high-performance chassis with flexible manufacturing processes gives designers and manufacturing engineers the freedom that was once constrained.
With economic pressures, traditional routes for the supply chain are changing quicker than ever, pushing the supply chain to think differently about the procurement of castings, forgings and fabricated parts.
We’re always looking for ways to help organisations increase their efficiencies. Both WAAM and LPBF systems are viable options if you’re looking to condense your development cycles, manufacture parts on demand or reduce inventory. We can also provide parts with enhanced performance on reduced lead times without compromising on the rigorous and demanding standards defence manufacturers require.
The energy sector is changing, and economic activity is building; with this, there is a greater interest in the adoption of Metal AM. Navigating part selection, design requirements, certification requirements, and manufacturing requirements can be tedious and confusing - we aim to demystify this with a direct approach, bringing all stakeholders in the ecosystem together to focus on a common goal.
One of the major areas of evolution is the adoption of Metal Additive Manufacturing for inventory consolidation of large warehouses of parts. As the industry moves to a ‘Just in Time’ approach, Additive Manufacturing and digital twins are key enablers to this. We are already working with end users, OEMs, and other contract manufacturers to make this a reality.
We see two prime routes of this market segment: ‘Just in Time’ replacement of key, critical, and hard-to-source components and also new product generation, creating performance benefits for the OEMs and end users alike.
We also execute customer programmes according to many stringent qualification standards, such as API20S, which makes Additure a great development and production partner.
As the global thirst for information exchange heightens, the need for satellites ever increases. To meet new design thinking and critical timelines, we are seeing the adoption of Metal Additive by satellite companies and launch providers.
The complex, intricate nature of modern propulsion components lends themselves to the LPBF process by exploiting thin walls, lattices and multi-material printing. New high-strength alloys are also opening up new possibilities for satellite chassis design and launch vehicle chassis alike.
Our additive manufacturing services are fantastic for solving manufacturing challenges or easing pressure on your supply chain.
We understand that some parts need to be produced as and when the need arises. WAAM is the perfect tool for on-demand parts and keeping the production of legacy parts a viable option as supply chains are consolidated.